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Injection Molding for Phone, Laptop & Tablet Cases

Precision plastic molding, custom tooling, and OEM/ODM manufacturing for protective cases and consumer electronics accessories.

  • ✓ Custom Injection Mold Development
  • ✓ PC, TPU & ABS Material Options
  • ✓ Precision-Fit Protective Case Production
  • ✓ OEM/ODM Manufacturing for B2B Orders
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30+

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Injection Molding Machines

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90–2500T

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Clamping Force Range

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3

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Device Case Categories

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OEM/ODM

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Custom Manufacturing

Plastic Injection Molding for Protective Cases

Plastic Injection Molding

Manufacturing rigid and flexible protective case components using selected thermoplastics, with attention to fit, structural details, and repeatable production quality.

Overmolding & Hybrid Structures

Combining rigid PC structures with flexible TPU components to achieve a balance of support, grip, and impact protection where required by the case design.

Custom Mold Development

Custom Mold Development

Developing molds for model-specific protective cases, considering dimensions, openings, attachment features, wall thickness, and molded surface requirements.

Injection Molding Capabilities at JUNCHI

JUNCHI combines mold development, manufacturing coordination, material selection, and quality inspection to support custom protective case projects. Our production capabilities are designed to help customers move from validated product structures to repeatable manufacturing.

Our injection molding workshop is equipped to support the production of custom phone cases, laptop protective shells, and tablet case components. With multiple injection molding machines covering different tonnage ranges, we can handle a wide variety of product sizes, structural designs, and material requirements for consumer electronics accessories.

From slim phone covers and shockproof hybrid cases to larger laptop shells and tablet protective housings, our production capacity supports both sample development and bulk OEM/ODM manufacturing. This allows us to provide stable molding quality, consistent dimensions, and efficient production scheduling for long-term projects.

Equipment NameModelQuantityDepartment
Silicone Vulcanizing PressHT-S-R4 unitsSilicone Department
Silicone Cutting Machine1 unitsSilicone Department
Open Rubber Mixing MillXK-230*6301 unitsSilicone Department
Injection Molding MachineGT2-LS260S7 unitsPlastic Department
Plastic Crusher3 unitsPlastic Department
Material Mixer3 unitsPlastic Department
Milling MachineLC2 unitsMold Department
Grinding MachineLC2 unitsMold Department
EDM MachineLC2 unitsMold Department
Robotic ArmKuaishou / Topstar4 unitsPlastic Department
Mold Temperature ControllerTopstar7 unitsPlastic Department
In-House Mold Development

In-House Mold Development

Precision Plastic Molding

Precision Plastic Molding

Materials Used in Protective Case Injection Molding

Selecting the right material is essential for achieving the required balance of strength, flexibility, weight, appearance, and protection. JUNCHI works with different plastic materials according to the structural and functional requirements of each device case.

  • Material
  • PC (Polycarbonate)
  • TPU (Thermoplastic Polyurethane)
  • ABS
  • PC + TPU
  • TPE
  • Characteristics
  • Rigid, dimensionally stable, impact-resistant
  • Flexible, resilient, good grip
  • Rigid, processable, suitable for structural details
  • Combines rigid support and flexible cushioning
  • Soft-touch, flexible material options
  • Typical Case Applications
  • Laptop hard shells, phone backplates, tablet shells
  • Phone bumpers, shock-absorbing edges, flexible covers
  • Molded frames, support components, accessory housings
  • Hybrid protective cases, rugged device covers
  • Selected grips, soft contact and protective components
Polycarbonate hard shell cases for electronic devices

PC Hard Shell Cases

Flexible TPU phone cases with protective edges

Flexible TPU Phone Cases

ABS injection molded components for protective cases

ABS Molded Case Components

PC and TPU hybrid protective cases with reinforced edges

PC + TPU Hybrid Protective Cases

TPE soft-touch molded components for protective cases

TPE Soft-Touch Components

Injection Molding Applications for Electronic Device Cases

JUNCHI provides custom injection molding solutions for phone, laptop, and tablet protective cases. Our manufacturing capabilities support device-specific designs, precision-fit structures, and OEM/ODM production for consumer electronics brands and wholesalers.

Custom Phone Case Injection Molding
Laptop Hard Shell Case Manufacturing
Tablet Protective Case Production
PC & TPU Hybrid Case Structures
OEM/ODM Protective Case Development
Injection molded phone, laptop and tablet protective cases

From Custom Mold Design to Mass Production

Product Requirements & Design Review

Customers provide device models, drawings, 3D files, samples, or product concepts. Our team reviews dimensions, functional features, materials, and expected production quantities.

DFM Analysis & Mold Engineering

The product structure is evaluated for injection molding feasibility, including wall thickness, draft angles, parting lines, gate placement, and potential deformation risks.

Mold Fabrication

Custom tooling is developed according to the approved design, material requirements, and intended production volume.

Trial Molding & Sample Approval

Initial molded samples are checked for fit, appearance, dimensional accuracy, and functional performance before production approval.

Injection Molding & Finishing

Approved molds are used for planned production, followed by relevant trimming, surface finishing, decoration, or component assembly.

Inspection, Packaging & Delivery

Finished cases undergo applicable quality checks before custom packaging and shipment according to the agreed order requirements.

Quality Control for Injection-Molded Protective Cases

Consistent quality is important for protective cases produced across different device models and repeated manufacturing batches. JUNCHI incorporates inspection procedures throughout material preparation, sample validation, molding, finishing, and final packaging.

Our quality evaluation focuses on both visual appearance and practical fit, helping customers identify potential problems before products enter their sales channels.

Recommended Inspection Points

  • Dimensional consistency and device compatibility
  • Button, camera, and port opening alignment
  • Surface defects, sink marks, warpage, and visible molding lines
  • Assembly fit and attachment feature performance
  • Color consistency and finishing quality
  • Final product appearance and packaging verification

Why Choose JUNCHI for Protective Case Injection Molding?

Protective Case Material Options

Select PC, TPU, ABS, and hybrid material structures to meet different requirements for rigidity, flexibility, appearance, and device protection.

Precision Fit & Structural Design

Develop device-specific case structures with attention to camera openings, button alignment, port access, attachment features, and dimensional consistency.

Scalable OEM/ODM Production

Support custom protective case projects from sample approval to scheduled batch manufacturing for brands, wholesalers, and distributors.

Protective Structure Development

Develop rigid shells, flexible bumpers, reinforced corners, and hybrid structures according to the protective requirements of each device.

Custom Tooling & Sampling

Support product design review, mold development, trial molding, sample evaluation, and design adjustments before production.

Custom Colors & Surface Finishes

Explore transparent, matte, textured, and custom-colored case designs, with suitable branding and finishing options for OEM projects.

Injection Molded Protective Case Applications

Explore injection-molded protective case designs for smartphones, laptops, and tablets. From rigid PC shells and flexible TPU covers to hybrid protective structures, JUNCHI supports customized case components, device-specific designs, and OEM/ODM manufacturing for consumer electronics brands and distributors.

Injection molded PC hard shell phone cases
Flexible TPU smartphone protective cases
PC and TPU hybrid shockproof phone cases
Injection molded phone case frames and bumpers
Polycarbonate laptop hard shell protective covers
Custom injection molded laptop protective case shells
Rugged tablet cases with reinforced protective corners
Injection molded protective tablet case frames

Resources and FAQs

Blog

Faqs

  • What types of protective cases can be made by injection molding?

  • Which materials are suitable for phone, laptop, and tablet cases?

  • Can JUNCHI develop custom injection molds for new device models?

  • Can rigid and flexible materials be combined in one protective case?

  • What information is required for an injection molding quotation?

  • Does JUNCHI support OEM and ODM bulk production?

Start Your Project Inquiry

Looking for a manufacturing partner for custom phone cases, laptop hard shells, or tablet protective cases?